High Voltage Vehicle Safety
As electric and hybrid vehicles become more common on our roads, technicians must understand how to work safely around high-voltage systems. ZEV Tech Consulting’s High Voltage Vehicle Safety course equips both new and experienced technicians with the skills and knowledge necessary to prevent accidents and injuries when servicing electric and hybrid vehicles (EVs and HEVs).
Why High Voltage Safety Training Matters
High-voltage systems can exceed 400 volts and pose significant risk if handled improperly. This training ensures technicians can identify, assess, and mitigate potential hazards when working around energized components. From personal protective equipment (PPE) to proper lockout/tagout procedures, this course prioritizes technician safety at every step.
What You’ll Learn
- Fundamentals of high-voltage vehicle systems and architecture
- Understanding voltage, current, resistance, and power in EV circuits
- Identifying orange cables, battery enclosures, and high-voltage connectors
- Best practices for disabling high-voltage systems before service
- Personal Protective Equipment (PPE) use and safety protocols
- Lockout/Tagout (LOTO) procedures and safety verification steps
- Recognizing and responding to potential electric shock hazards
- Proper use of insulated tools and meters
- Emergency response guidelines for high-voltage incidents
Who Should Enroll
This course is ideal for:
- Technicians transitioning from internal combustion to electric vehicles
- Fleet maintenance personnel servicing hybrid or electric buses and vans
- Students in vocational programs focused on automotive service technology
- Instructors and trainers seeking a foundational EV safety curriculum
Hands-On Lab Training
The program combines classroom instruction with real-world, hands-on exercises. Students will safely disable and verify de-energized systems on training vehicles, use digital multimeters (DMMs) to measure voltage, and perform mock lockout procedures with safety checklists.
Course Outcomes
Upon successful completion, students will be able to:
- Safely identify and manage high-voltage components in electric vehicles
- Follow OSHA-compliant safety procedures in a workshop setting
- Reduce workplace incidents involving high-voltage exposure
- Contribute to safer working environments in fleets, shops, and classrooms
Program Format
This course is available as a live in-person training at your site or a partner facility. A hybrid option with self-paced modules and scheduled hands-on labs may also be available.
Get Started
Protect your technicians, equipment, and reputation by investing in foundational high-voltage safety training. Contact ZEV Tech Consulting today to schedule a session or request more information about this essential program.